Aluminum Small Cart - Comprehensive Assembly Plan And Visual Guide
A small, mobile utility cart constructed from T-slot aluminum extrusions (80/20 style), featuring four wheels, four vertical posts, a rectangular top and bottom frame, cross-bracing, a solid top panel, and a pull handle. - Aluminum Small CartA small, mobile cart constructed from aluminum T-slot rails, featuring a cubic frame, four wheels, a top acrylic panel, and a pull handle. - Aluminum Small Cart
Phase 1: Group Overview
Angle: back left
Right Side Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4Left Side Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4Frame Cross-Members and Final Assembly
1" Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 23.5"x 4Top Panel and Handle Installation
1" Hanger for Solid Panel Aluminum 80/20x 4
2' Acrylic Panel x 24"x 1
1" Pull Handle Aluminum 80/20x 1Wheel Assembly
2" Wheel 80/20x 4
Angle: front right
Right Side Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4Left Side Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4Frame Cross-Members and Final Assembly
1" Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 23.5"x 4Top Panel and Handle Installation
1" Hanger for Solid Panel Aluminum 80/20x 4
2' Acrylic Panel x 24"x 1
1" Pull Handle Aluminum 80/20x 1Wheel Assembly
2" Wheel 80/20x 4
Angle: bottom right
Right Side Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4Left Side Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4Frame Cross-Members and Final Assembly
1" Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 23.5"x 4Top Panel and Handle Installation
1" Hanger for Solid Panel Aluminum 80/20x 4
2' Acrylic Panel x 24"x 1
1" Pull Handle Aluminum 80/20x 1Wheel Assembly
2" Wheel 80/20x 4
Phase 2: Individual Group Assembly
Group: Right Side Frame Assembly
Forms the main rectangular frame for the right side of the cart.
First, create the rectangular frame. Connect the front vertical rail (P3) and back vertical rail (P5) to the bottom rail (P1) using angle joints P2 and P4. Then, attach the top rail (P8) to the vertical rails (P3 and P5) using angle joints P7 and P6. Finally, press the end caps (P9, P10, P11, P12) into the open ends of the top and bottom rails (P1 and P8).
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 25.25" - Angle: back left
P1 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is front-facing, should connect to part 9's 1" 80/20 End Hole M #1. Also, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 2's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #2, which is back-facing, should connect to part 10's 1" 80/20 End Hole M #1, also its 1" Rail 80/20 F #1 needs to point left. Next, its 1" Rail 80/20 F #3 must be oriented right
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 25.25" - Angle: front right
P1 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is front-facing, should connect to part 9's 1" 80/20 End Hole M #1. Also, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 2's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #2, which is back-facing, should connect to part 10's 1" 80/20 End Hole M #1, also its 1" Rail 80/20 F #1 needs to point left. Next, its 1" Rail 80/20 F #3 must be oriented right
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 25.25" - Angle: bottom right
P1 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is front-facing, should connect to part 9's 1" 80/20 End Hole M #1. Also, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 2's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #2, which is back-facing, should connect to part 10's 1" 80/20 End Hole M #1, also its 1" Rail 80/20 F #1 needs to point left. Next, its 1" Rail 80/20 F #3 must be oriented right
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 25.25" - Angle: back left
P8 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 12's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 7's 1" Rail 80/20 M #2, and its 1" 80/20 End Hole F #2, which is front-facing, should connect to part 11's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #2 should be directed right. Next, ensure its 1" Rail 80/20 F #4 faces left
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 25.25" - Angle: front right
P8 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 12's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 7's 1" Rail 80/20 M #2, and its 1" 80/20 End Hole F #2, which is front-facing, should connect to part 11's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #2 should be directed right. Next, ensure its 1" Rail 80/20 F #4 faces left
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 25.25" - Angle: bottom right
P8 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 12's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 7's 1" Rail 80/20 M #2, and its 1" 80/20 End Hole F #2, which is front-facing, should connect to part 11's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #2 should be directed right. Next, ensure its 1" Rail 80/20 F #4 faces left
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Group: Left Side Frame Assembly
Forms the main rectangular frame for the left side of the cart, mirroring the right side.
Create the second rectangular frame. Connect the front vertical rail (P15) and back vertical rail (P17) to the bottom rail (P13) using angle joints P14 and P16. Then, attach the top rail (P20) to the vertical rails (P15 and P17) using angle joints P19 and P18. Finally, press the end caps (P21, P22, P23, P24) into the open ends of the top and bottom rails (P13 and P20).
Group: Frame Cross-Members and Final Assembly
Connects the left and right side frames to form the complete cart structure.
Stand the Left and Right Side Frames upright. Connect the top front cross-member (P27) between the two frames using angle joints P26 and P25. Connect the top back cross-member (P30) using angle joints P29 and P28. Connect the bottom front cross-member (P36) using angle joints P34 and P35. Finally, connect the bottom back cross-member (P33) using angle joints P31 and P32.
Group: Top Panel and Handle Installation
Provides the top surface for the cart and a handle for pulling it.
Attach the four panel hangers (P37, P39, P40, P41) to the top rails (P8 and P20) of the assembled frame. Secure the acrylic panel (P38) to the hangers. Attach the pull handle (P42) to the front top cross-member (P27).
Phase 3: Inter-Group Assembly
Attaching: Right Side Frame Assembly
Forms the main rectangular frame for the right side of the cart.
This frame will be connected to the Left Side Frame using the cross-members in a later step.
Angle: back left
P1 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - connect its 1" 80/20 End Hole F #1 oriented front links with part 9's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #2 facing top to part 2's 1" Rail 80/20 M #1. Next, connect its 1" Rail 80/20 F #4 oriented bottom links with part 43's 1" Rail 80/20 M #1, then attach its 1" 80/20 End Hole F #2 facing back to part 10's 1" 80/20 End Hole M #1, also ensure its 1" Rail 80/20 F #1 faces left. Next, its 1" Rail 80/20 F #3 should be directed right
P2 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 1's 1" Rail 80/20 F #2, then attach its 1" Rail 80/20 M #2 facing front to part 3's 1" Rail 80/20 F #1
P3 (4" 1" T Slot Rail Aluminum 80/20 20" length) - its 1" Rail 80/20 F #1, which is back-facing, should connect to part 2's 1" Rail 80/20 M #2, and its 1" Rail 80/20 F #4, which is left-facing, should connect to part 26's 1" Rail 80/20 M #1, then ensure its 1" 80/20 End Hole F #1 faces top, also ensure its 1" Rail 80/20 F #2 faces right. Next, its 1" Rail 80/20 F #3 should be directed front. Additionally, its 1" 80/20 End Hole F #2 needs to point bottom
P4 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is bottom-facing, should connect to part 1's 1" Rail 80/20 F #2. Next, connect its 1" Rail 80/20 M #2 oriented back links with part 5's 1" Rail 80/20 F #1
P5 (4" 1" T Slot Rail Aluminum 80/20 20" length) - attach its 1" Rail 80/20 F #1 facing front to part 4's 1" Rail 80/20 M #2. Additionally, attach its 1" Rail 80/20 F #2 facing left to part 29's 1" Rail 80/20 M #1, also its 1" 80/20 End Hole F #1 needs to point top, then its 1" Rail 80/20 F #3 should be directed back, also its 1" Rail 80/20 F #4 should be directed right, plus its 1" 80/20 End Hole F #2 needs to point bottom
P6 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 5's 1" Rail 80/20 F #1, then attach its 1" Rail 80/20 M #2 facing top to part 8's 1" Rail 80/20 F #1
P7 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing front to part 3's 1" Rail 80/20 F #1. Additionally, connect its 1" Rail 80/20 M #2 oriented top links with part 8's 1" Rail 80/20 F #1
P8 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - attach its 1" 80/20 End Hole F #1 facing back to part 12's 1" 80/20 End Hole M #1. After that, its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 7's 1" Rail 80/20 M #2, also attach its 1" Rail 80/20 F #3 facing top to part 40's 1" Rail 80/20 M #1, also connect its 1" 80/20 End Hole F #2 oriented front links with part 11's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #2 needs to point right, then its 1" Rail 80/20 F #4 must be oriented left
P9 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is back-facing, should connect to part 1's 1" 80/20 End Hole F #1
P10 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 1's 1" 80/20 End Hole F #2
P11 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is back-facing, should connect to part 8's 1" 80/20 End Hole F #2
P12 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 8's 1" 80/20 End Hole F #1
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Angle: front right
P1 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - connect its 1" 80/20 End Hole F #1 oriented front links with part 9's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #2 facing top to part 2's 1" Rail 80/20 M #1. Next, connect its 1" Rail 80/20 F #4 oriented bottom links with part 43's 1" Rail 80/20 M #1, then attach its 1" 80/20 End Hole F #2 facing back to part 10's 1" 80/20 End Hole M #1, also ensure its 1" Rail 80/20 F #1 faces left. Next, its 1" Rail 80/20 F #3 should be directed right
P2 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 1's 1" Rail 80/20 F #2, then attach its 1" Rail 80/20 M #2 facing front to part 3's 1" Rail 80/20 F #1
P3 (4" 1" T Slot Rail Aluminum 80/20 20" length) - its 1" Rail 80/20 F #1, which is back-facing, should connect to part 2's 1" Rail 80/20 M #2, and its 1" Rail 80/20 F #4, which is left-facing, should connect to part 26's 1" Rail 80/20 M #1, then ensure its 1" 80/20 End Hole F #1 faces top, also ensure its 1" Rail 80/20 F #2 faces right. Next, its 1" Rail 80/20 F #3 should be directed front. Additionally, its 1" 80/20 End Hole F #2 needs to point bottom
P4 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is bottom-facing, should connect to part 1's 1" Rail 80/20 F #2. Next, connect its 1" Rail 80/20 M #2 oriented back links with part 5's 1" Rail 80/20 F #1
P5 (4" 1" T Slot Rail Aluminum 80/20 20" length) - attach its 1" Rail 80/20 F #1 facing front to part 4's 1" Rail 80/20 M #2. Additionally, attach its 1" Rail 80/20 F #2 facing left to part 29's 1" Rail 80/20 M #1, also its 1" 80/20 End Hole F #1 needs to point top, then its 1" Rail 80/20 F #3 should be directed back, also its 1" Rail 80/20 F #4 should be directed right, plus its 1" 80/20 End Hole F #2 needs to point bottom
P6 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 5's 1" Rail 80/20 F #1, then attach its 1" Rail 80/20 M #2 facing top to part 8's 1" Rail 80/20 F #1
P7 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing front to part 3's 1" Rail 80/20 F #1. Additionally, connect its 1" Rail 80/20 M #2 oriented top links with part 8's 1" Rail 80/20 F #1
P8 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - attach its 1" 80/20 End Hole F #1 facing back to part 12's 1" 80/20 End Hole M #1. After that, its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 7's 1" Rail 80/20 M #2, also attach its 1" Rail 80/20 F #3 facing top to part 40's 1" Rail 80/20 M #1, also connect its 1" 80/20 End Hole F #2 oriented front links with part 11's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #2 needs to point right, then its 1" Rail 80/20 F #4 must be oriented left
P9 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is back-facing, should connect to part 1's 1" 80/20 End Hole F #1
P10 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 1's 1" 80/20 End Hole F #2
P11 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is back-facing, should connect to part 8's 1" 80/20 End Hole F #2
P12 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 8's 1" 80/20 End Hole F #1
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Angle: bottom right
P1 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - connect its 1" 80/20 End Hole F #1 oriented front links with part 9's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #2 facing top to part 2's 1" Rail 80/20 M #1. Next, connect its 1" Rail 80/20 F #4 oriented bottom links with part 43's 1" Rail 80/20 M #1, then attach its 1" 80/20 End Hole F #2 facing back to part 10's 1" 80/20 End Hole M #1, also ensure its 1" Rail 80/20 F #1 faces left. Next, its 1" Rail 80/20 F #3 should be directed right
P2 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 1's 1" Rail 80/20 F #2, then attach its 1" Rail 80/20 M #2 facing front to part 3's 1" Rail 80/20 F #1
P3 (4" 1" T Slot Rail Aluminum 80/20 20" length) - its 1" Rail 80/20 F #1, which is back-facing, should connect to part 2's 1" Rail 80/20 M #2, and its 1" Rail 80/20 F #4, which is left-facing, should connect to part 26's 1" Rail 80/20 M #1, then ensure its 1" 80/20 End Hole F #1 faces top, also ensure its 1" Rail 80/20 F #2 faces right. Next, its 1" Rail 80/20 F #3 should be directed front. Additionally, its 1" 80/20 End Hole F #2 needs to point bottom
P4 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is bottom-facing, should connect to part 1's 1" Rail 80/20 F #2. Next, connect its 1" Rail 80/20 M #2 oriented back links with part 5's 1" Rail 80/20 F #1
P5 (4" 1" T Slot Rail Aluminum 80/20 20" length) - attach its 1" Rail 80/20 F #1 facing front to part 4's 1" Rail 80/20 M #2. Additionally, attach its 1" Rail 80/20 F #2 facing left to part 29's 1" Rail 80/20 M #1, also its 1" 80/20 End Hole F #1 needs to point top, then its 1" Rail 80/20 F #3 should be directed back, also its 1" Rail 80/20 F #4 should be directed right, plus its 1" 80/20 End Hole F #2 needs to point bottom
P6 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 5's 1" Rail 80/20 F #1, then attach its 1" Rail 80/20 M #2 facing top to part 8's 1" Rail 80/20 F #1
P7 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing front to part 3's 1" Rail 80/20 F #1. Additionally, connect its 1" Rail 80/20 M #2 oriented top links with part 8's 1" Rail 80/20 F #1
P8 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - attach its 1" 80/20 End Hole F #1 facing back to part 12's 1" 80/20 End Hole M #1. After that, its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 7's 1" Rail 80/20 M #2, also attach its 1" Rail 80/20 F #3 facing top to part 40's 1" Rail 80/20 M #1, also connect its 1" 80/20 End Hole F #2 oriented front links with part 11's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #2 needs to point right, then its 1" Rail 80/20 F #4 must be oriented left
P9 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is back-facing, should connect to part 1's 1" 80/20 End Hole F #1
P10 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 1's 1" 80/20 End Hole F #2
P11 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is back-facing, should connect to part 8's 1" 80/20 End Hole F #2
P12 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 8's 1" 80/20 End Hole F #1
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Attaching: Left Side Frame Assembly
Forms the main rectangular frame for the left side of the cart, mirroring the right side.
This frame will be connected to the Right Side Frame using the cross-members in the next step.
Angle: back left
P13 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is front-facing, should connect to part 21's 1" 80/20 End Hole M #1. Also, attach its 1" Rail 80/20 F #2 facing top to part 14's 1" Rail 80/20 M #1, then its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 45's 1" Rail 80/20 M #1. After that, connect its 1" 80/20 End Hole F #2 oriented back links with part 22's 1" 80/20 End Hole M #1, then its 1" Rail 80/20 F #1 should be directed left. Additionally, ensure its 1" Rail 80/20 F #3 faces right
P14 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 13's 1" Rail 80/20 F #2. Also, connect its 1" Rail 80/20 M #2 oriented front links with part 15's 1" Rail 80/20 F #1
P15 (4" 1" T Slot Rail Aluminum 80/20 20" length) - attach its 1" Rail 80/20 F #1 facing back to part 14's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #2, which is right-facing, should connect to part 25's 1" Rail 80/20 M #1, then its 1" 80/20 End Hole F #1 must be oriented top. After that, ensure its 1" Rail 80/20 F #3 faces front, plus ensure its 1" Rail 80/20 F #4 faces left. After that, ensure its 1" 80/20 End Hole F #2 faces bottom
P16 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 13's 1" Rail 80/20 F #2, then connect its 1" Rail 80/20 M #2 oriented back links with part 17's 1" Rail 80/20 F #1
P17 (4" 1" T Slot Rail Aluminum 80/20 20" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 16's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #4, which is right-facing, should connect to part 28's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #1 needs to point top. Additionally, ensure its 1" Rail 80/20 F #2 faces left. Also, ensure its 1" Rail 80/20 F #3 faces back. Also, ensure its 1" 80/20 End Hole F #2 faces bottom
P18 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 17's 1" Rail 80/20 F #1, then connect its 1" Rail 80/20 M #2 oriented top links with part 20's 1" Rail 80/20 F #1
P19 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing front to part 15's 1" Rail 80/20 F #1, and attach its 1" Rail 80/20 M #2 facing top to part 20's 1" Rail 80/20 F #1
P20 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - connect its 1" 80/20 End Hole F #1 oriented back links with part 24's 1" 80/20 End Hole M #1, and connect its 1" Rail 80/20 F #1 oriented bottom links with part 18's 1" Rail 80/20 M #2, then attach its 1" Rail 80/20 F #3 facing top to part 37's 1" Rail 80/20 M #1, plus its 1" 80/20 End Hole F #2, which is front-facing, should connect to part 23's 1" 80/20 End Hole M #1, plus its 1" Rail 80/20 F #2 needs to point right, plus its 1" Rail 80/20 F #4 should be directed left
P21 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing back to part 13's 1" 80/20 End Hole F #1
P22 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 13's 1" 80/20 End Hole F #2
P23 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing back to part 20's 1" 80/20 End Hole F #2
P24 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 20's 1" 80/20 End Hole F #1
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Angle: front right
P13 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is front-facing, should connect to part 21's 1" 80/20 End Hole M #1. Also, attach its 1" Rail 80/20 F #2 facing top to part 14's 1" Rail 80/20 M #1, then its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 45's 1" Rail 80/20 M #1. After that, connect its 1" 80/20 End Hole F #2 oriented back links with part 22's 1" 80/20 End Hole M #1, then its 1" Rail 80/20 F #1 should be directed left. Additionally, ensure its 1" Rail 80/20 F #3 faces right
P14 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 13's 1" Rail 80/20 F #2. Also, connect its 1" Rail 80/20 M #2 oriented front links with part 15's 1" Rail 80/20 F #1
P15 (4" 1" T Slot Rail Aluminum 80/20 20" length) - attach its 1" Rail 80/20 F #1 facing back to part 14's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #2, which is right-facing, should connect to part 25's 1" Rail 80/20 M #1, then its 1" 80/20 End Hole F #1 must be oriented top. After that, ensure its 1" Rail 80/20 F #3 faces front, plus ensure its 1" Rail 80/20 F #4 faces left. After that, ensure its 1" 80/20 End Hole F #2 faces bottom
P16 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 13's 1" Rail 80/20 F #2, then connect its 1" Rail 80/20 M #2 oriented back links with part 17's 1" Rail 80/20 F #1
P17 (4" 1" T Slot Rail Aluminum 80/20 20" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 16's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #4, which is right-facing, should connect to part 28's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #1 needs to point top. Additionally, ensure its 1" Rail 80/20 F #2 faces left. Also, ensure its 1" Rail 80/20 F #3 faces back. Also, ensure its 1" 80/20 End Hole F #2 faces bottom
P18 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 17's 1" Rail 80/20 F #1, then connect its 1" Rail 80/20 M #2 oriented top links with part 20's 1" Rail 80/20 F #1
P19 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing front to part 15's 1" Rail 80/20 F #1, and attach its 1" Rail 80/20 M #2 facing top to part 20's 1" Rail 80/20 F #1
P20 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - connect its 1" 80/20 End Hole F #1 oriented back links with part 24's 1" 80/20 End Hole M #1, and connect its 1" Rail 80/20 F #1 oriented bottom links with part 18's 1" Rail 80/20 M #2, then attach its 1" Rail 80/20 F #3 facing top to part 37's 1" Rail 80/20 M #1, plus its 1" 80/20 End Hole F #2, which is front-facing, should connect to part 23's 1" 80/20 End Hole M #1, plus its 1" Rail 80/20 F #2 needs to point right, plus its 1" Rail 80/20 F #4 should be directed left
P21 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing back to part 13's 1" 80/20 End Hole F #1
P22 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 13's 1" 80/20 End Hole F #2
P23 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing back to part 20's 1" 80/20 End Hole F #2
P24 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 20's 1" 80/20 End Hole F #1
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Angle: bottom right
P13 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - its 1" 80/20 End Hole F #1, which is front-facing, should connect to part 21's 1" 80/20 End Hole M #1. Also, attach its 1" Rail 80/20 F #2 facing top to part 14's 1" Rail 80/20 M #1, then its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 45's 1" Rail 80/20 M #1. After that, connect its 1" 80/20 End Hole F #2 oriented back links with part 22's 1" 80/20 End Hole M #1, then its 1" Rail 80/20 F #1 should be directed left. Additionally, ensure its 1" Rail 80/20 F #3 faces right
P14 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 13's 1" Rail 80/20 F #2. Also, connect its 1" Rail 80/20 M #2 oriented front links with part 15's 1" Rail 80/20 F #1
P15 (4" 1" T Slot Rail Aluminum 80/20 20" length) - attach its 1" Rail 80/20 F #1 facing back to part 14's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #2, which is right-facing, should connect to part 25's 1" Rail 80/20 M #1, then its 1" 80/20 End Hole F #1 must be oriented top. After that, ensure its 1" Rail 80/20 F #3 faces front, plus ensure its 1" Rail 80/20 F #4 faces left. After that, ensure its 1" 80/20 End Hole F #2 faces bottom
P16 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 13's 1" Rail 80/20 F #2, then connect its 1" Rail 80/20 M #2 oriented back links with part 17's 1" Rail 80/20 F #1
P17 (4" 1" T Slot Rail Aluminum 80/20 20" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 16's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #4, which is right-facing, should connect to part 28's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #1 needs to point top. Additionally, ensure its 1" Rail 80/20 F #2 faces left. Also, ensure its 1" Rail 80/20 F #3 faces back. Also, ensure its 1" 80/20 End Hole F #2 faces bottom
P18 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 17's 1" Rail 80/20 F #1, then connect its 1" Rail 80/20 M #2 oriented top links with part 20's 1" Rail 80/20 F #1
P19 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing front to part 15's 1" Rail 80/20 F #1, and attach its 1" Rail 80/20 M #2 facing top to part 20's 1" Rail 80/20 F #1
P20 (4" 1" T Slot Rail Aluminum 80/20 25.25" length) - connect its 1" 80/20 End Hole F #1 oriented back links with part 24's 1" 80/20 End Hole M #1, and connect its 1" Rail 80/20 F #1 oriented bottom links with part 18's 1" Rail 80/20 M #2, then attach its 1" Rail 80/20 F #3 facing top to part 37's 1" Rail 80/20 M #1, plus its 1" 80/20 End Hole F #2, which is front-facing, should connect to part 23's 1" 80/20 End Hole M #1, plus its 1" Rail 80/20 F #2 needs to point right, plus its 1" Rail 80/20 F #4 should be directed left
P21 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing back to part 13's 1" 80/20 End Hole F #1
P22 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 13's 1" 80/20 End Hole F #2
P23 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing back to part 20's 1" 80/20 End Hole F #2
P24 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 20's 1" 80/20 End Hole F #1
80/20 1" T Slot Rail Aluminum 80/20 x 25.25"x 2
1" Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 2
End Cap Aluminum 80/20x 4
Attaching: Frame Cross-Members and Final Assembly
Connects the left and right side frames to form the complete cart structure.
This step joins the previously assembled side frames into a single, rigid cube structure.
Angle: back left
P25 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 15's 1" Rail 80/20 F #2. After that, attach its 1" Rail 80/20 M #2 facing top to part 27's 1" Rail 80/20 F #1
P26 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented right links with part 3's 1" Rail 80/20 F #4. Additionally, its 1" Rail 80/20 M #2, which is top-facing, should connect to part 27's 1" Rail 80/20 F #1
P27 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 26's 1" Rail 80/20 M #2, also its 1" Rail 80/20 F #4, which is front-facing, should connect to part 42's 1" Rail 80/20 M #1, plus ensure its 1" 80/20 End Hole F #1 faces left. After that, its 1" Rail 80/20 F #2 needs to point back, plus its 1" Rail 80/20 F #3 should be directed top. Also, its 1" 80/20 End Hole F #2 must be oriented right
P28 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing left to part 17's 1" Rail 80/20 F #4, also its 1" Rail 80/20 M #2, which is top-facing, should connect to part 30's 1" Rail 80/20 F #1
P29 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented right links with part 5's 1" Rail 80/20 F #2, and its 1" Rail 80/20 M #2, which is top-facing, should connect to part 30's 1" Rail 80/20 F #1
P30 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - connect its 1" Rail 80/20 F #1 oriented bottom links with part 29's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #1 should be directed left. Additionally, its 1" Rail 80/20 F #2 must be oriented back. After that, its 1" Rail 80/20 F #3 needs to point top. Additionally, ensure its 1" Rail 80/20 F #4 faces front. Next, its 1" 80/20 End Hole F #2 should be directed right
P31 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 5's 1" Rail 80/20 F #2, then connect its 1" Rail 80/20 M #2 oriented bottom links with part 33's 1" Rail 80/20 F #1
P32 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing left to part 17's 1" Rail 80/20 F #4. Additionally, its 1" Rail 80/20 M #2, which is bottom-facing, should connect to part 33's 1" Rail 80/20 F #1
P33 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - connect its 1" Rail 80/20 F #1 oriented top links with part 32's 1" Rail 80/20 M #2, plus its 1" 80/20 End Hole F #1 needs to point right, and its 1" Rail 80/20 F #2 should be directed back. Also, its 1" Rail 80/20 F #3 must be oriented bottom, plus its 1" Rail 80/20 F #4 should be directed front, also its 1" 80/20 End Hole F #2 should be directed left
P34 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 3's 1" Rail 80/20 F #4, then attach its 1" Rail 80/20 M #2 facing bottom to part 36's 1" Rail 80/20 F #1
P35 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 15's 1" Rail 80/20 F #2. Next, attach its 1" Rail 80/20 M #2 facing bottom to part 36's 1" Rail 80/20 F #1
P36 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - its 1" Rail 80/20 F #1, which is top-facing, should connect to part 35's 1" Rail 80/20 M #2, plus its 1" 80/20 End Hole F #1 needs to point right, plus ensure its 1" Rail 80/20 F #2 faces back, and its 1" Rail 80/20 F #3 must be oriented bottom. After that, its 1" Rail 80/20 F #4 should be directed front. Next, its 1" 80/20 End Hole F #2 must be oriented left
1" Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 23.5"x 4
Angle: front right
P25 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 15's 1" Rail 80/20 F #2. After that, attach its 1" Rail 80/20 M #2 facing top to part 27's 1" Rail 80/20 F #1
P26 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented right links with part 3's 1" Rail 80/20 F #4. Additionally, its 1" Rail 80/20 M #2, which is top-facing, should connect to part 27's 1" Rail 80/20 F #1
P27 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 26's 1" Rail 80/20 M #2, also its 1" Rail 80/20 F #4, which is front-facing, should connect to part 42's 1" Rail 80/20 M #1, plus ensure its 1" 80/20 End Hole F #1 faces left. After that, its 1" Rail 80/20 F #2 needs to point back, plus its 1" Rail 80/20 F #3 should be directed top. Also, its 1" 80/20 End Hole F #2 must be oriented right
P28 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing left to part 17's 1" Rail 80/20 F #4, also its 1" Rail 80/20 M #2, which is top-facing, should connect to part 30's 1" Rail 80/20 F #1
P29 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented right links with part 5's 1" Rail 80/20 F #2, and its 1" Rail 80/20 M #2, which is top-facing, should connect to part 30's 1" Rail 80/20 F #1
P30 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - connect its 1" Rail 80/20 F #1 oriented bottom links with part 29's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #1 should be directed left. Additionally, its 1" Rail 80/20 F #2 must be oriented back. After that, its 1" Rail 80/20 F #3 needs to point top. Additionally, ensure its 1" Rail 80/20 F #4 faces front. Next, its 1" 80/20 End Hole F #2 should be directed right
P31 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 5's 1" Rail 80/20 F #2, then connect its 1" Rail 80/20 M #2 oriented bottom links with part 33's 1" Rail 80/20 F #1
P32 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing left to part 17's 1" Rail 80/20 F #4. Additionally, its 1" Rail 80/20 M #2, which is bottom-facing, should connect to part 33's 1" Rail 80/20 F #1
P33 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - connect its 1" Rail 80/20 F #1 oriented top links with part 32's 1" Rail 80/20 M #2, plus its 1" 80/20 End Hole F #1 needs to point right, and its 1" Rail 80/20 F #2 should be directed back. Also, its 1" Rail 80/20 F #3 must be oriented bottom, plus its 1" Rail 80/20 F #4 should be directed front, also its 1" 80/20 End Hole F #2 should be directed left
P34 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 3's 1" Rail 80/20 F #4, then attach its 1" Rail 80/20 M #2 facing bottom to part 36's 1" Rail 80/20 F #1
P35 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 15's 1" Rail 80/20 F #2. Next, attach its 1" Rail 80/20 M #2 facing bottom to part 36's 1" Rail 80/20 F #1
P36 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - its 1" Rail 80/20 F #1, which is top-facing, should connect to part 35's 1" Rail 80/20 M #2, plus its 1" 80/20 End Hole F #1 needs to point right, plus ensure its 1" Rail 80/20 F #2 faces back, and its 1" Rail 80/20 F #3 must be oriented bottom. After that, its 1" Rail 80/20 F #4 should be directed front. Next, its 1" 80/20 End Hole F #2 must be oriented left
1" Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 23.5"x 4
Angle: bottom right
P25 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 15's 1" Rail 80/20 F #2. After that, attach its 1" Rail 80/20 M #2 facing top to part 27's 1" Rail 80/20 F #1
P26 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented right links with part 3's 1" Rail 80/20 F #4. Additionally, its 1" Rail 80/20 M #2, which is top-facing, should connect to part 27's 1" Rail 80/20 F #1
P27 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - its 1" Rail 80/20 F #1, which is bottom-facing, should connect to part 26's 1" Rail 80/20 M #2, also its 1" Rail 80/20 F #4, which is front-facing, should connect to part 42's 1" Rail 80/20 M #1, plus ensure its 1" 80/20 End Hole F #1 faces left. After that, its 1" Rail 80/20 F #2 needs to point back, plus its 1" Rail 80/20 F #3 should be directed top. Also, its 1" 80/20 End Hole F #2 must be oriented right
P28 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing left to part 17's 1" Rail 80/20 F #4, also its 1" Rail 80/20 M #2, which is top-facing, should connect to part 30's 1" Rail 80/20 F #1
P29 (1" Angle Joint Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented right links with part 5's 1" Rail 80/20 F #2, and its 1" Rail 80/20 M #2, which is top-facing, should connect to part 30's 1" Rail 80/20 F #1
P30 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - connect its 1" Rail 80/20 F #1 oriented bottom links with part 29's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #1 should be directed left. Additionally, its 1" Rail 80/20 F #2 must be oriented back. After that, its 1" Rail 80/20 F #3 needs to point top. Additionally, ensure its 1" Rail 80/20 F #4 faces front. Next, its 1" 80/20 End Hole F #2 should be directed right
P31 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 5's 1" Rail 80/20 F #2, then connect its 1" Rail 80/20 M #2 oriented bottom links with part 33's 1" Rail 80/20 F #1
P32 (1" Angle Joint Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing left to part 17's 1" Rail 80/20 F #4. Additionally, its 1" Rail 80/20 M #2, which is bottom-facing, should connect to part 33's 1" Rail 80/20 F #1
P33 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - connect its 1" Rail 80/20 F #1 oriented top links with part 32's 1" Rail 80/20 M #2, plus its 1" 80/20 End Hole F #1 needs to point right, and its 1" Rail 80/20 F #2 should be directed back. Also, its 1" Rail 80/20 F #3 must be oriented bottom, plus its 1" Rail 80/20 F #4 should be directed front, also its 1" 80/20 End Hole F #2 should be directed left
P34 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 3's 1" Rail 80/20 F #4, then attach its 1" Rail 80/20 M #2 facing bottom to part 36's 1" Rail 80/20 F #1
P35 (1" Angle Joint Aluminum 80/20) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 15's 1" Rail 80/20 F #2. Next, attach its 1" Rail 80/20 M #2 facing bottom to part 36's 1" Rail 80/20 F #1
P36 (4" 1" T Slot Rail Aluminum 80/20 23.5" length) - its 1" Rail 80/20 F #1, which is top-facing, should connect to part 35's 1" Rail 80/20 M #2, plus its 1" 80/20 End Hole F #1 needs to point right, plus ensure its 1" Rail 80/20 F #2 faces back, and its 1" Rail 80/20 F #3 must be oriented bottom. After that, its 1" Rail 80/20 F #4 should be directed front. Next, its 1" 80/20 End Hole F #2 must be oriented left
1" Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 23.5"x 4
Attaching: Top Panel and Handle Installation
Provides the top surface for the cart and a handle for pulling it.
This group installs onto the top of the assembled cart frame.
Angle: back left
P37 (1" Hanger for Solid Panel Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 20's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #4
P38 (2' Acrylic Panel 24" length) - its 1" 80 20 Panel #1, which is top-facing, should connect to part 41's 1" 80 20 Panel Holder #1. Additionally, its 1" 80 20 Panel #2, which is top-facing, should connect to part 39's 1" 80 20 Panel Holder #1, also its 1" 80 20 Panel #3, which is top-facing, should connect to part 40's 1" 80 20 Panel Holder #1. Next, its 1" 80 20 Panel #4, which is top-facing, should connect to part 37's 1" 80 20 Panel Holder #1
P39 (1" Hanger for Solid Panel Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 20's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #2
P40 (1" Hanger for Solid Panel Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 8's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #3
P41 (1" Hanger for Solid Panel Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 8's 1" Rail 80/20 F #3. After that, attach its 1" 80 20 Panel Holder #1 facing bottom to part 38's 1" 80 20 Panel #1
P42 (1" Pull Handle Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing back to part 27's 1" Rail 80/20 F #4
1" Hanger for Solid Panel Aluminum 80/20x 4
2' Acrylic Panel x 24"x 1
1" Pull Handle Aluminum 80/20x 1
Angle: front right
P37 (1" Hanger for Solid Panel Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 20's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #4
P38 (2' Acrylic Panel 24" length) - its 1" 80 20 Panel #1, which is top-facing, should connect to part 41's 1" 80 20 Panel Holder #1. Additionally, its 1" 80 20 Panel #2, which is top-facing, should connect to part 39's 1" 80 20 Panel Holder #1, also its 1" 80 20 Panel #3, which is top-facing, should connect to part 40's 1" 80 20 Panel Holder #1. Next, its 1" 80 20 Panel #4, which is top-facing, should connect to part 37's 1" 80 20 Panel Holder #1
P39 (1" Hanger for Solid Panel Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 20's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #2
P40 (1" Hanger for Solid Panel Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 8's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #3
P41 (1" Hanger for Solid Panel Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 8's 1" Rail 80/20 F #3. After that, attach its 1" 80 20 Panel Holder #1 facing bottom to part 38's 1" 80 20 Panel #1
P42 (1" Pull Handle Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing back to part 27's 1" Rail 80/20 F #4
1" Hanger for Solid Panel Aluminum 80/20x 4
2' Acrylic Panel x 24"x 1
1" Pull Handle Aluminum 80/20x 1
Angle: bottom right
P37 (1" Hanger for Solid Panel Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 20's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #4
P38 (2' Acrylic Panel 24" length) - its 1" 80 20 Panel #1, which is top-facing, should connect to part 41's 1" 80 20 Panel Holder #1. Additionally, its 1" 80 20 Panel #2, which is top-facing, should connect to part 39's 1" 80 20 Panel Holder #1, also its 1" 80 20 Panel #3, which is top-facing, should connect to part 40's 1" 80 20 Panel Holder #1. Next, its 1" 80 20 Panel #4, which is top-facing, should connect to part 37's 1" 80 20 Panel Holder #1
P39 (1" Hanger for Solid Panel Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 20's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #2
P40 (1" Hanger for Solid Panel Aluminum 80/20) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 8's 1" Rail 80/20 F #3. After that, connect its 1" 80 20 Panel Holder #1 oriented bottom links with part 38's 1" 80 20 Panel #3
P41 (1" Hanger for Solid Panel Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing bottom to part 8's 1" Rail 80/20 F #3. After that, attach its 1" 80 20 Panel Holder #1 facing bottom to part 38's 1" 80 20 Panel #1
P42 (1" Pull Handle Aluminum 80/20) - attach its 1" Rail 80/20 M #1 facing back to part 27's 1" Rail 80/20 F #4
1" Hanger for Solid Panel Aluminum 80/20x 4
2' Acrylic Panel x 24"x 1
1" Pull Handle Aluminum 80/20x 1
Attaching: Wheel Assembly
Adds mobility to the cart.
These wheels attach to the bottom of the fully assembled cart frame, completing the design.
Angle: back left
P43 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 1's 1" Rail 80/20 F #4
P44 (2" Wheel 80/20) - its 1" Rail 80/20 M #1, which is top-facing, should connect to part 1's 1" Rail 80/20 F #4
P45 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 13's 1" Rail 80/20 F #4
P46 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 13's 1" Rail 80/20 F #4
2" Wheel 80/20x 4
Angle: front right
P43 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 1's 1" Rail 80/20 F #4
P44 (2" Wheel 80/20) - its 1" Rail 80/20 M #1, which is top-facing, should connect to part 1's 1" Rail 80/20 F #4
P45 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 13's 1" Rail 80/20 F #4
P46 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 13's 1" Rail 80/20 F #4
2" Wheel 80/20x 4
Angle: bottom right
P43 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 1's 1" Rail 80/20 F #4
P44 (2" Wheel 80/20) - its 1" Rail 80/20 M #1, which is top-facing, should connect to part 1's 1" Rail 80/20 F #4
P45 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 13's 1" Rail 80/20 F #4
P46 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 13's 1" Rail 80/20 F #4
2" Wheel 80/20x 4