Kayak Cart - Comprehensive Assembly Plan And Visual Guide
A wheeled cart, constructed primarily from PVC pipes and fittings, designed to transport a kayak. It features a lower frame with wheels, a front kickstand, and an upper cradle structure. - Kayak Cart
Phase 1: Group Overview
Angle: back left
Wheel and Base Assembly
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2Lower Frame and Kickstand Assembly
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1Vertical Supports Assembly
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2Upper Cradle Frame Foundation
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4Upper Cradle Completion
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Angle: front right
Wheel and Base Assembly
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2Lower Frame and Kickstand Assembly
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1Vertical Supports Assembly
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2Upper Cradle Frame Foundation
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4Upper Cradle Completion
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Angle: bottom right
Wheel and Base Assembly
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2Lower Frame and Kickstand Assembly
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1Vertical Supports Assembly
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2Upper Cradle Frame Foundation
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4Upper Cradle Completion
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Phase 2: Individual Group Assembly
Group: Wheel and Base Assembly
Forms the base with wheels and the initial vertical connection points for the frame.
1. Take P1 (Wheels/Axle Tee). 2. Connect the 0.75" Male Threaded end of P2 (Nipple) to a 0.75" Female Threaded connection on P1. 3. Connect the 0.75" Male Threaded end of P5 (Nipple) to the other 0.75" Female Threaded connection on P1. 4. Connect the 0.75" Female Threaded end of P3 (Bushing) to the top 0.75" Male Threaded end of P2. 5. Connect the 0.75" Female Threaded end of P6 (Bushing) to the top 0.75" Male Threaded end of P5. 6. Connect the bottom 1.25" Female SLIP connection of P4 (Tee) to the top 1.25" Male SLIP end of P3. 7. Connect the bottom 1.25" Female SLIP connection of P7 (Tee) to the top 1.25" Male SLIP end of P6.
Part: 10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connection - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connection - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connection - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 2" Nipple - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 2" Nipple - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 2" Nipple - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 1-1/4" Bushing Male Slip PVC - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 1-1/4" Bushing Male Slip PVC - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 1-1/4" Bushing Male Slip PVC - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 2" Nipple - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 2" Nipple - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 2" Nipple - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 1-1/4" Bushing Male Slip PVC - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 1-1/4" Bushing Male Slip PVC - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 3/4" x 1-1/4" Bushing Male Slip PVC - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Group: Lower Frame and Kickstand Assembly
Creates the horizontal structure connecting the two wheel assemblies and forms the front kickstand.
1. Connect one 1.25" Male SLIP end of P17 (Tube 9") to the side 1.25" Female SLIP connection on P4 (from Group 1). 2. Connect the other 1.25" Male SLIP end of P17 to the left-facing 1.25" Female SLIP connection on P8 (Tee). 3. Connect one 1.25" Male SLIP end of P18 (Tube 9.21") to the side 1.25" Female SLIP connection on P7 (from Group 1). 4. Connect the other 1.25" Male SLIP end of P18 to the right-facing 1.25" Female SLIP connection on P8. 5. Connect the back 1.25" Male SLIP end of P9 (Tube 25") to the front-facing 1.25" Female SLIP connection on P8. 6. Connect the front 1.25" Male SLIP end of P9 to the back-facing 1.25" Female SLIP connection on P10 (Tee). 7. Connect the left 1.25" Male SLIP end of P11 (Tube 5") to the right-facing 1.25" Female SLIP connection on P10. 8. Connect the right 1.25" Male SLIP end of P11 to the 1.25" Female SLIP connection on P14 (Cap). 9. Connect the right 1.25" Male SLIP end of P12 (Tube 5") to the left-facing 1.25" Female SLIP connection on P10. 10. Connect the left 1.25" Male SLIP end of P12 to the 1.25" Female SLIP connection on P13 (Cap).
Part: 1-1/4" Tee Female Slip PVC - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Tee Female Slip PVC - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Tee Female Slip PVC - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 25" - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 25" - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 25" - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Tee Female Slip PVC - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Tee Female Slip PVC - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Tee Female Slip PVC - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 5" - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 5" - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 5" - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 5" - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 5" - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 5" - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Cap Slip PVC - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Cap Slip PVC - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Cap Slip PVC - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Cap Slip PVC - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Cap Slip PVC - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1-1/4" Cap Slip PVC - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 9" - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 9" - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 9" - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 9.21" - Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 9.21" - Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Part: 1 1/4" Tube x 9.21" - Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Group: Vertical Supports Assembly
Adds the main vertical supports extending upwards from the base assembly.
1. Connect the bottom 1.25" Male SLIP end of P16 (Tube 8.68") to the top 1.25" Female SLIP connection on P4 (from Group 1). 2. Connect the top 1.25" Male SLIP end of P16 to the bottom 1.25" Female SLIP connection on P19 (Tee). 3. Connect the bottom 1.25" Male SLIP end of P15 (Tube 8.68") to the top 1.25" Female SLIP connection on P7 (from Group 1). 4. Connect the top 1.25" Male SLIP end of P15 to the bottom 1.25" Female SLIP connection on P20 (Tee).
Part: 1 1/4" Tube x 8.68" - Angle: back left
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1 1/4" Tube x 8.68" - Angle: front right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1 1/4" Tube x 8.68" - Angle: bottom right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1 1/4" Tube x 8.68" - Angle: back left
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1 1/4" Tube x 8.68" - Angle: front right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1 1/4" Tube x 8.68" - Angle: bottom right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: back left
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: front right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: bottom right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: back left
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: front right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Part: 1-1/4" Tee Female Slip PVC - Angle: bottom right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Group: Upper Cradle Frame Foundation
Builds the front, back, and initial corner pieces of the upper kayak cradle.
1. Connect the back 1.25" Male SLIP end of P23 (Tube 10") to the front-facing 1.25" Female SLIP connection on P19 (from Group 3). 2. Connect the front 1.25" Male SLIP end of P23 to the back-facing 1.25" Female SLIP connection on P25 (90 Elbow). 3. Connect the back 1.25" Male SLIP end of P21 (Tube 10") to the front-facing 1.25" Female SLIP connection on P20 (from Group 3). 4. Connect the front 1.25" Male SLIP end of P21 to the back-facing 1.25" Female SLIP connection on P28 (90 Elbow). 5. Connect the front 1.25" Male SLIP end of P24 (Tube 10") to the back-facing 1.25" Female SLIP connection on P19 (from Group 3). 6. Connect the back 1.25" Male SLIP end of P24 to the front-facing 1.25" Female SLIP connection on P29 (90 Elbow). 7. Connect the front 1.25" Male SLIP end of P22 (Tube 10") to the back-facing 1.25" Female SLIP connection on P20 (from Group 3). 8. Connect the back 1.25" Male SLIP end of P22 to the front-facing 1.25" Female SLIP connection on P32 (90 Elbow).
Part: 1 1/4" Tube x 10" - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1 1/4" Tube x 10" - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Part: 1-1/4" 90° Elbow Slip PVC - Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Group: Upper Cradle Completion
Completes the upper kayak cradle by adding side tubes and angled connectors.
1. Connect the left 1.25" Male SLIP end of P26 (Tube 10.2") to the side 1.25" Female SLIP connection on P25 (from Group 4). 2. Connect the right 1.25" Male SLIP end of P26 to the left-facing 1.25" Female SLIP connection on P27 (45 Elbow). 3. Connect the right 1.25" Male SLIP end of P34 (Tube 10.66") to the side 1.25" Female SLIP connection on P28 (from Group 4). 4. Connect the left 1.25" Male SLIP end of P34 to the right-facing 1.25" Female SLIP connection on P27. 5. Connect the left 1.25" Male SLIP end of P30 (Tube 10.3") to the side 1.25" Female SLIP connection on P29 (from Group 4). 6. Connect the right 1.25" Male SLIP end of P30 to the left-facing 1.25" Female SLIP connection on P31 (45 Elbow). 7. Connect the right 1.25" Male SLIP end of P33 (Tube 10.48") to the side 1.25" Female SLIP connection on P32 (from Group 4). 8. Connect the left 1.25" Male SLIP end of P33 to the right-facing 1.25" Female SLIP connection on P31.
Part: 1 1/4" Tube x 10.2" - Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.2" - Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.2" - Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1-1/4" 45° Elbow Slip PVC - Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1-1/4" 45° Elbow Slip PVC - Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1-1/4" 45° Elbow Slip PVC - Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.3" - Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.3" - Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.3" - Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1-1/4" 45° Elbow Slip PVC - Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1-1/4" 45° Elbow Slip PVC - Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1-1/4" 45° Elbow Slip PVC - Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.48" - Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.48" - Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.48" - Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.66" - Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.66" - Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Part: 1 1/4" Tube x 10.66" - Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Phase 3: Inter-Group Assembly
Attaching: Wheel and Base Assembly
Forms the base with wheels and the initial vertical connection points for the frame.
This assembly forms the base. It will connect horizontally to the Lower Frame (Group 2) and vertically to the Vertical Supports (Group 3).
Angle: back left
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Angle: front right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Angle: bottom right
10" Cart Wheels With 36" Long x 3/4" Diameter and Tee Black Steel Connectionx 1
3/4" x 2" Nipplex 2
3/4" x 1-1/4" Bushing Male Slip PVCx 2
1-1/4" Tee Female Slip PVCx 2
Attaching: Lower Frame and Kickstand Assembly
Creates the horizontal structure connecting the two wheel assemblies and forms the front kickstand.
Attach this Lower Frame and Kickstand assembly horizontally between the two base connectors (P4, P7) from Group 1.
Angle: back left
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Angle: front right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Angle: bottom right
1-1/4" Tee Female Slip PVCx 2
1 1/4" Tube x 25"x 1
1 1/4" Tube x 5"x 2
1-1/4" Cap Slip PVCx 2
1 1/4" Tube x 9"x 1
1 1/4" Tube x 9.21"x 1
Attaching: Vertical Supports Assembly
Adds the main vertical supports extending upwards from the base assembly.
Attach these Vertical Supports onto the top connections of the Base Assembly (P4, P7 from Group 1).
Angle: back left
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Angle: front right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Angle: bottom right
1 1/4" Tube x 8.68"x 2
1-1/4" Tee Female Slip PVCx 2
Attaching: Upper Cradle Frame Foundation
Builds the front, back, and initial corner pieces of the upper kayak cradle.
Attach this Upper Cradle Frame Foundation onto the top Tees (P19, P20) of the Vertical Supports (Group 3).
Angle: back left
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Angle: front right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Angle: bottom right
1 1/4" Tube x 10"x 4
1-1/4" 90° Elbow Slip PVC x 4
Attaching: Upper Cradle Completion
Completes the upper kayak cradle by adding side tubes and angled connectors.
Connect these final tubes and elbows to the open connections on the Upper Cradle Frame Foundation (Group 4) to complete the cart.
Angle: back left
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Angle: front right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1
Angle: bottom right
1 1/4" Tube x 10.2"x 1
1-1/4" 45° Elbow Slip PVCx 2
1 1/4" Tube x 10.3"x 1
1 1/4" Tube x 10.48"x 1
1 1/4" Tube x 10.66"x 1