Loading Cart Kit - Comprehensive Assembly Plan And Visual Guide
A multi-level loading cart constructed primarily from T-slot aluminum extrusions (80/20 style) and angle joints. It features a wheeled base, a vertical structure with multiple levels/rails, diagonal bracing for stability, handles, and bin holders. - Loading Cart Kit
-A multi-level loading cart constructed from T-slot aluminum extrusions, featuring wheels for mobility, a handle assembly at the rear, and provisions for mounting bins or accessories on the top level. It includes a base frame, vertical supports, a top frame, and a distinct rear handle/wheel structure. - Loading Cart Kit
Phase 1: Group Overview
Angle: back left
Base Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4Side Frame Assembly
Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 24"x 2
End Cap Aluminum 80/20x 2Rear Handle Assembly
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1Top Accessories
Bin Box Holder Aluminum 80/20x 2
Pull Handle Aluminum 80/20x 2
Angle: front right
Base Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4Side Frame Assembly
Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 24"x 2
End Cap Aluminum 80/20x 2Rear Handle Assembly
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1Top Accessories
Bin Box Holder Aluminum 80/20x 2
Pull Handle Aluminum 80/20x 2
Angle: bottom right
Base Frame Assembly
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4Side Frame Assembly
Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 24"x 2
End Cap Aluminum 80/20x 2Rear Handle Assembly
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1Top Accessories
Bin Box Holder Aluminum 80/20x 2
Pull Handle Aluminum 80/20x 2
Phase 2: Individual Group Assembly
Group: Base Frame Assembly
Forms the lower rectangular base of the cart, including the front four wheels and a central shelf support structure.
1. Attach Wheels P40 and P41 to P1's bottom Female Rail #4. 2. Attach Wheels P42 and P43 to P5's bottom Female Rail #4. 3. Attach End Cap P49 to P1's back Female End Hole #2. 4. Attach End Cap P48 to P5's back Female End Hole #1. 5. Attach End Cap P45 to P3's left Female End Hole #1. 6. Attach End Cap P44 to P3's right Female End Hole #2. 7. Connect P1's left Female Rail #1 to P3's back Female Rail #1 using Angle Joint P2. 8. Connect P5's right Female Rail #1 to P3's back Female Rail #1 using Angle Joint P4. 9. Connect P1's left Female Rail #1 to P8's front Female Rail #1 using Angle Joint P7. 10. Connect P5's right Female Rail #1 to P8's front Female Rail #1 using Angle Joint P6. 11. Connect P10's right Female Rail #1 to P3's back Female Rail #1 using Angle Joint P9. 12. Connect P10's left Female Rail #3 to P3's back Female Rail #1 using Angle Joint P11. 13. Connect P10's right Female Rail #1 to P8's front Female Rail #1 using Angle Joint P13. 14. Connect P10's left Female Rail #3 to P8's front Female Rail #1 using Angle Joint P12.
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 30" - Angle: back left
P3 (4" 1" T Slot Rail Aluminum 80/20 30" length) - its 1" 80/20 End Hole F #1, which is left-facing, should connect to part 45's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #1, which is back-facing, should connect to part 2's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #2, which is right-facing, should connect to part 44's 1" 80/20 End Hole M #1. Next, its 1" Rail 80/20 F #2 should be directed top. Next, its 1" Rail 80/20 F #3 needs to point front. Also, its 1" Rail 80/20 F #4 must be oriented bottom
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 30" - Angle: front right
P3 (4" 1" T Slot Rail Aluminum 80/20 30" length) - its 1" 80/20 End Hole F #1, which is left-facing, should connect to part 45's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #1, which is back-facing, should connect to part 2's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #2, which is right-facing, should connect to part 44's 1" 80/20 End Hole M #1. Next, its 1" Rail 80/20 F #2 should be directed top. Next, its 1" Rail 80/20 F #3 needs to point front. Also, its 1" Rail 80/20 F #4 must be oriented bottom
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 30" - Angle: bottom right
P3 (4" 1" T Slot Rail Aluminum 80/20 30" length) - its 1" 80/20 End Hole F #1, which is left-facing, should connect to part 45's 1" 80/20 End Hole M #1, and its 1" Rail 80/20 F #1, which is back-facing, should connect to part 2's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #2, which is right-facing, should connect to part 44's 1" 80/20 End Hole M #1. Next, its 1" Rail 80/20 F #2 should be directed top. Next, its 1" Rail 80/20 F #3 needs to point front. Also, its 1" Rail 80/20 F #4 must be oriented bottom
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4
Group: Side Frame Assembly
Forms the main vertical sides and the top cross member of the cart, including diagonal bracing.
1. Attach End Cap P47 to P19's left Female End Hole #2. 2. Attach End Cap P46 to P19's right Female End Hole #1. 3. Connect P17's front Female Rail #1 to P19's bottom Female Rail #1 using Angle Joint P20. 4. Connect P16's right Female Rail #4 to P19's bottom Female Rail #1 using Angle Joint P18.
Group: Rear Handle Assembly
Forms the rear structure including the handle supports, the third wheel, and connects the base to the top frame at the rear.
1. Attach Wheel P56 to P33's bottom Female Rail #4. 2. Attach End Cap P51 to P33's back Female End Hole #1. 3. Attach End Cap P50 to P36's top Female End Hole #1. 4. Connect P33's top Female Rail #2 to P36's front Female Rail #1 using Angle Joint P35. 5. Attach Diagonal Brace P37 between P36's front Female Rail #1 and P33's top Female Rail #2. 6. Connect P22's right Female Rail #1 to P28's bottom Female Rail #1 using Angle Joint P26. 7. Connect P22's left Female Rail #3 to P29's bottom Female Rail #1 using Angle Joint P27.
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 19" - Angle: back left
P33 (4" 1" T Slot Rail Aluminum 80/20 19" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 51's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #1 facing right to part 32's 1" Rail 80/20 M #2. Also, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 35's 1" Rail 80/20 M #1, also connect its 1" Rail 80/20 F #3 oriented left links with part 34's 1" Rail 80/20 M #1, and its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 56's 1" Rail 80/20 M #1, also its 1" 80/20 End Hole F #2 needs to point front
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 19" - Angle: front right
P33 (4" 1" T Slot Rail Aluminum 80/20 19" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 51's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #1 facing right to part 32's 1" Rail 80/20 M #2. Also, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 35's 1" Rail 80/20 M #1, also connect its 1" Rail 80/20 F #3 oriented left links with part 34's 1" Rail 80/20 M #1, and its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 56's 1" Rail 80/20 M #1, also its 1" 80/20 End Hole F #2 needs to point front
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1
Part: 80/20 1" T Slot Rail Aluminum 80/20 x 19" - Angle: bottom right
P33 (4" 1" T Slot Rail Aluminum 80/20 19" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 51's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #1 facing right to part 32's 1" Rail 80/20 M #2. Also, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 35's 1" Rail 80/20 M #1, also connect its 1" Rail 80/20 F #3 oriented left links with part 34's 1" Rail 80/20 M #1, and its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 56's 1" Rail 80/20 M #1, also its 1" 80/20 End Hole F #2 needs to point front
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1
Phase 3: Inter-Group Assembly
Attaching: Base Frame Assembly
Forms the lower rectangular base of the cart, including the front four wheels and a central shelf support structure.
The completed Base Frame connects to the Side Frames (Group 2) via P1 and P5 top rails, and to the Rear Handle Assembly (Group 3) via P8's top and back rails.
Angle: back left
P1 (4" 1" T Slot Rail Aluminum 80/20 24" length) - its 1" Rail 80/20 F #1, which is left-facing, should connect to part 2's 1" Rail 80/20 M #1. After that, connect its 1" Rail 80/20 F #2 oriented top links with part 14's 1" Rail 80/20 M #1. Additionally, connect its 1" Rail 80/20 F #4 oriented bottom links with part 40's 1" Rail 80/20 M #1, plus its 1" 80/20 End Hole F #2, which is back-facing, should connect to part 49's 1" 80/20 End Hole M #1, and its 1" 80/20 End Hole F #1 must be oriented front. After that, its 1" Rail 80/20 F #3 must be oriented right
P2 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 1's 1" Rail 80/20 F #1, and its 1" Rail 80/20 M #2, which is front-facing, should connect to part 3's 1" Rail 80/20 F #1
P3 (4" 1" T Slot Rail Aluminum 80/20 30" length) - attach its 1" 80/20 End Hole F #1 facing left to part 45's 1" 80/20 End Hole M #1. After that, connect its 1" Rail 80/20 F #1 oriented back links with part 2's 1" Rail 80/20 M #2, and attach its 1" 80/20 End Hole F #2 facing right to part 44's 1" 80/20 End Hole M #1. After that, its 1" Rail 80/20 F #2 should be directed top, also its 1" Rail 80/20 F #3 needs to point front, also its 1" Rail 80/20 F #4 should be directed bottom
P4 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is front-facing, should connect to part 3's 1" Rail 80/20 F #1, and connect its 1" Rail 80/20 M #2 oriented left links with part 5's 1" Rail 80/20 F #1
P5 (4" 1" T Slot Rail Aluminum 80/20 24" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 48's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #1 facing right to part 4's 1" Rail 80/20 M #2, also connect its 1" Rail 80/20 F #2 oriented top links with part 15's 1" Rail 80/20 M #1, and its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 42's 1" Rail 80/20 M #1, plus ensure its 1" Rail 80/20 F #3 faces left, plus ensure its 1" 80/20 End Hole F #2 faces front
P6 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing left to part 5's 1" Rail 80/20 F #1. Also, connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P7 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 1's 1" Rail 80/20 F #1, also connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P8 (4" 1" T Slot Rail Aluminum 80/20 28" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 7's 1" Rail 80/20 M #2. After that, its 1" Rail 80/20 F #3, which is back-facing, should connect to part 32's 1" Rail 80/20 M #1. Next, its 1" Rail 80/20 F #4, which is top-facing, should connect to part 21's 1" Rail 80/20 M #1. After that, its 1" 80/20 End Hole F #1 should be directed left, also its 1" Rail 80/20 F #2 must be oriented bottom, and its 1" 80/20 End Hole F #2 should be directed right
P9 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented front links with part 3's 1" Rail 80/20 F #1, then its 1" Rail 80/20 M #2, which is left-facing, should connect to part 10's 1" Rail 80/20 F #1
P10 (4" 1" T Slot Rail Aluminum 80/20 20" length) - its 1" Rail 80/20 F #1, which is right-facing, should connect to part 9's 1" Rail 80/20 M #2. Also, connect its 1" Rail 80/20 F #3 oriented left links with part 11's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #1 must be oriented back, then its 1" Rail 80/20 F #2 should be directed top. Also, ensure its 1" Rail 80/20 F #4 faces bottom. Additionally, its 1" 80/20 End Hole F #2 must be oriented front
P11 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 10's 1" Rail 80/20 F #3, then attach its 1" Rail 80/20 M #2 facing front to part 3's 1" Rail 80/20 F #1
P12 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented right links with part 10's 1" Rail 80/20 F #3, and attach its 1" Rail 80/20 M #2 facing back to part 8's 1" Rail 80/20 F #1
P13 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 10's 1" Rail 80/20 F #1, and connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P40 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 1's 1" Rail 80/20 F #4
P41 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 1's 1" Rail 80/20 F #4
P42 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 5's 1" Rail 80/20 F #4
P43 (2" Wheel 80/20) - its 1" Rail 80/20 M #1, which is top-facing, should connect to part 5's 1" Rail 80/20 F #4
P44 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing left to part 3's 1" 80/20 End Hole F #2
P45 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented right links with part 3's 1" 80/20 End Hole F #1
P48 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 5's 1" 80/20 End Hole F #1
P49 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 1's 1" 80/20 End Hole F #2
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4
Angle: front right
P1 (4" 1" T Slot Rail Aluminum 80/20 24" length) - its 1" Rail 80/20 F #1, which is left-facing, should connect to part 2's 1" Rail 80/20 M #1. After that, connect its 1" Rail 80/20 F #2 oriented top links with part 14's 1" Rail 80/20 M #1. Additionally, connect its 1" Rail 80/20 F #4 oriented bottom links with part 40's 1" Rail 80/20 M #1, plus its 1" 80/20 End Hole F #2, which is back-facing, should connect to part 49's 1" 80/20 End Hole M #1, and its 1" 80/20 End Hole F #1 must be oriented front. After that, its 1" Rail 80/20 F #3 must be oriented right
P2 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 1's 1" Rail 80/20 F #1, and its 1" Rail 80/20 M #2, which is front-facing, should connect to part 3's 1" Rail 80/20 F #1
P3 (4" 1" T Slot Rail Aluminum 80/20 30" length) - attach its 1" 80/20 End Hole F #1 facing left to part 45's 1" 80/20 End Hole M #1. After that, connect its 1" Rail 80/20 F #1 oriented back links with part 2's 1" Rail 80/20 M #2, and attach its 1" 80/20 End Hole F #2 facing right to part 44's 1" 80/20 End Hole M #1. After that, its 1" Rail 80/20 F #2 should be directed top, also its 1" Rail 80/20 F #3 needs to point front, also its 1" Rail 80/20 F #4 should be directed bottom
P4 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is front-facing, should connect to part 3's 1" Rail 80/20 F #1, and connect its 1" Rail 80/20 M #2 oriented left links with part 5's 1" Rail 80/20 F #1
P5 (4" 1" T Slot Rail Aluminum 80/20 24" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 48's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #1 facing right to part 4's 1" Rail 80/20 M #2, also connect its 1" Rail 80/20 F #2 oriented top links with part 15's 1" Rail 80/20 M #1, and its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 42's 1" Rail 80/20 M #1, plus ensure its 1" Rail 80/20 F #3 faces left, plus ensure its 1" 80/20 End Hole F #2 faces front
P6 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing left to part 5's 1" Rail 80/20 F #1. Also, connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P7 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 1's 1" Rail 80/20 F #1, also connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P8 (4" 1" T Slot Rail Aluminum 80/20 28" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 7's 1" Rail 80/20 M #2. After that, its 1" Rail 80/20 F #3, which is back-facing, should connect to part 32's 1" Rail 80/20 M #1. Next, its 1" Rail 80/20 F #4, which is top-facing, should connect to part 21's 1" Rail 80/20 M #1. After that, its 1" 80/20 End Hole F #1 should be directed left, also its 1" Rail 80/20 F #2 must be oriented bottom, and its 1" 80/20 End Hole F #2 should be directed right
P9 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented front links with part 3's 1" Rail 80/20 F #1, then its 1" Rail 80/20 M #2, which is left-facing, should connect to part 10's 1" Rail 80/20 F #1
P10 (4" 1" T Slot Rail Aluminum 80/20 20" length) - its 1" Rail 80/20 F #1, which is right-facing, should connect to part 9's 1" Rail 80/20 M #2. Also, connect its 1" Rail 80/20 F #3 oriented left links with part 11's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #1 must be oriented back, then its 1" Rail 80/20 F #2 should be directed top. Also, ensure its 1" Rail 80/20 F #4 faces bottom. Additionally, its 1" 80/20 End Hole F #2 must be oriented front
P11 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 10's 1" Rail 80/20 F #3, then attach its 1" Rail 80/20 M #2 facing front to part 3's 1" Rail 80/20 F #1
P12 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented right links with part 10's 1" Rail 80/20 F #3, and attach its 1" Rail 80/20 M #2 facing back to part 8's 1" Rail 80/20 F #1
P13 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 10's 1" Rail 80/20 F #1, and connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P40 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 1's 1" Rail 80/20 F #4
P41 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 1's 1" Rail 80/20 F #4
P42 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 5's 1" Rail 80/20 F #4
P43 (2" Wheel 80/20) - its 1" Rail 80/20 M #1, which is top-facing, should connect to part 5's 1" Rail 80/20 F #4
P44 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing left to part 3's 1" 80/20 End Hole F #2
P45 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented right links with part 3's 1" 80/20 End Hole F #1
P48 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 5's 1" 80/20 End Hole F #1
P49 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 1's 1" 80/20 End Hole F #2
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4
Angle: bottom right
P1 (4" 1" T Slot Rail Aluminum 80/20 24" length) - its 1" Rail 80/20 F #1, which is left-facing, should connect to part 2's 1" Rail 80/20 M #1. After that, connect its 1" Rail 80/20 F #2 oriented top links with part 14's 1" Rail 80/20 M #1. Additionally, connect its 1" Rail 80/20 F #4 oriented bottom links with part 40's 1" Rail 80/20 M #1, plus its 1" 80/20 End Hole F #2, which is back-facing, should connect to part 49's 1" 80/20 End Hole M #1, and its 1" 80/20 End Hole F #1 must be oriented front. After that, its 1" Rail 80/20 F #3 must be oriented right
P2 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 1's 1" Rail 80/20 F #1, and its 1" Rail 80/20 M #2, which is front-facing, should connect to part 3's 1" Rail 80/20 F #1
P3 (4" 1" T Slot Rail Aluminum 80/20 30" length) - attach its 1" 80/20 End Hole F #1 facing left to part 45's 1" 80/20 End Hole M #1. After that, connect its 1" Rail 80/20 F #1 oriented back links with part 2's 1" Rail 80/20 M #2, and attach its 1" 80/20 End Hole F #2 facing right to part 44's 1" 80/20 End Hole M #1. After that, its 1" Rail 80/20 F #2 should be directed top, also its 1" Rail 80/20 F #3 needs to point front, also its 1" Rail 80/20 F #4 should be directed bottom
P4 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is front-facing, should connect to part 3's 1" Rail 80/20 F #1, and connect its 1" Rail 80/20 M #2 oriented left links with part 5's 1" Rail 80/20 F #1
P5 (4" 1" T Slot Rail Aluminum 80/20 24" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 48's 1" 80/20 End Hole M #1, plus attach its 1" Rail 80/20 F #1 facing right to part 4's 1" Rail 80/20 M #2, also connect its 1" Rail 80/20 F #2 oriented top links with part 15's 1" Rail 80/20 M #1, and its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 42's 1" Rail 80/20 M #1, plus ensure its 1" Rail 80/20 F #3 faces left, plus ensure its 1" 80/20 End Hole F #2 faces front
P6 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing left to part 5's 1" Rail 80/20 F #1. Also, connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P7 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 1's 1" Rail 80/20 F #1, also connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P8 (4" 1" T Slot Rail Aluminum 80/20 28" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 7's 1" Rail 80/20 M #2. After that, its 1" Rail 80/20 F #3, which is back-facing, should connect to part 32's 1" Rail 80/20 M #1. Next, its 1" Rail 80/20 F #4, which is top-facing, should connect to part 21's 1" Rail 80/20 M #1. After that, its 1" 80/20 End Hole F #1 should be directed left, also its 1" Rail 80/20 F #2 must be oriented bottom, and its 1" 80/20 End Hole F #2 should be directed right
P9 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented front links with part 3's 1" Rail 80/20 F #1, then its 1" Rail 80/20 M #2, which is left-facing, should connect to part 10's 1" Rail 80/20 F #1
P10 (4" 1" T Slot Rail Aluminum 80/20 20" length) - its 1" Rail 80/20 F #1, which is right-facing, should connect to part 9's 1" Rail 80/20 M #2. Also, connect its 1" Rail 80/20 F #3 oriented left links with part 11's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #1 must be oriented back, then its 1" Rail 80/20 F #2 should be directed top. Also, ensure its 1" Rail 80/20 F #4 faces bottom. Additionally, its 1" 80/20 End Hole F #2 must be oriented front
P11 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 10's 1" Rail 80/20 F #3, then attach its 1" Rail 80/20 M #2 facing front to part 3's 1" Rail 80/20 F #1
P12 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented right links with part 10's 1" Rail 80/20 F #3, and attach its 1" Rail 80/20 M #2 facing back to part 8's 1" Rail 80/20 F #1
P13 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 10's 1" Rail 80/20 F #1, and connect its 1" Rail 80/20 M #2 oriented back links with part 8's 1" Rail 80/20 F #1
P40 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 1's 1" Rail 80/20 F #4
P41 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 1's 1" Rail 80/20 F #4
P42 (2" Wheel 80/20) - connect its 1" Rail 80/20 M #1 oriented top links with part 5's 1" Rail 80/20 F #4
P43 (2" Wheel 80/20) - its 1" Rail 80/20 M #1, which is top-facing, should connect to part 5's 1" Rail 80/20 F #4
P44 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing left to part 3's 1" 80/20 End Hole F #2
P45 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented right links with part 3's 1" 80/20 End Hole F #1
P48 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 5's 1" 80/20 End Hole F #1
P49 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing front to part 1's 1" 80/20 End Hole F #2
80/20 1" T Slot Rail Aluminum 80/20 x 24"x 2
Angle Joint Aluminum 80/20x 8
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 28"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 20"x 1
2" Wheel 80/20x 4
End Cap Aluminum 80/20x 4
Attaching: Side Frame Assembly
Forms the main vertical sides and the top cross member of the cart, including diagonal bracing.
1. Connect P17's front Female Rail #1 to the Base Frame's P1 top Female Rail #2 using Angle Joint P14. 2. Connect P16's front Female Rail #1 to the Base Frame's P5 top Female Rail #2 using Angle Joint P15. 3. Attach Diagonal Brace P38 between P17's front Female Rail #1 and P1's top Female Rail #2. 4. Attach Diagonal Brace P39 between P16's front Female Rail #1 and P5's top Female Rail #2. 5. The Side Frame assembly connects to the Rear Handle Assembly (Group 3) via P16 and P17 side rails, and holds Top Accessories (Group 4) on P19.
Angle: back left
P14 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing bottom to part 1's 1" Rail 80/20 F #2, plus attach its 1" Rail 80/20 M #2 facing back to part 17's 1" Rail 80/20 F #1
P15 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing bottom to part 5's 1" Rail 80/20 F #2, then its 1" Rail 80/20 M #2, which is back-facing, should connect to part 16's 1" Rail 80/20 F #1
P16 (4" 1" T Slot Rail Aluminum 80/20 35" length) - its 1" Rail 80/20 F #1, which is front-facing, should connect to part 15's 1" Rail 80/20 M #2. Also, attach its 1" Rail 80/20 F #4 facing right to part 18's 1" Rail 80/20 M #1. Additionally, ensure its 1" 80/20 End Hole F #1 faces top, also its 1" Rail 80/20 F #2 should be directed left, plus its 1" Rail 80/20 F #3 must be oriented back, then its 1" 80/20 End Hole F #2 should be directed bottom
P17 (4" 1" T Slot Rail Aluminum 80/20 35" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 14's 1" Rail 80/20 M #2, and attach its 1" Rail 80/20 F #2 facing left to part 20's 1" Rail 80/20 M #1, and ensure its 1" 80/20 End Hole F #1 faces top, plus ensure its 1" Rail 80/20 F #3 faces back. After that, ensure its 1" Rail 80/20 F #4 faces right, plus its 1" 80/20 End Hole F #2 must be oriented bottom
P18 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 16's 1" Rail 80/20 F #4. Also, connect its 1" Rail 80/20 M #2 oriented top links with part 19's 1" Rail 80/20 F #1
P19 (4" 1" T Slot Rail Aluminum 80/20 30" length) - connect its 1" 80/20 End Hole F #1 oriented right links with part 46's 1" 80/20 End Hole M #1. Also, attach its 1" Rail 80/20 F #1 facing bottom to part 18's 1" Rail 80/20 M #2, and attach its 1" Rail 80/20 F #2 facing front to part 52's 1" Rail 80/20 M #1. Also, its 1" Rail 80/20 F #3, which is top-facing, should connect to part 54's 1" Rail 80/20 M #1. Also, connect its 1" 80/20 End Hole F #2 oriented left links with part 47's 1" 80/20 End Hole M #1. Next, ensure its 1" Rail 80/20 F #4 faces back
P20 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented right links with part 17's 1" Rail 80/20 F #2. Also, attach its 1" Rail 80/20 M #2 facing top to part 19's 1" Rail 80/20 F #1
P38 (4" 1" T Slot Diagonal Brace Aluminum 80/20 24" length) - attach its 1" Rail 80/20 M #1 facing back to part 17's 1" Rail 80/20 F #1, plus its 1" Rail 80/20 M #2, which is bottom-facing, should connect to part 1's 1" Rail 80/20 F #2. Next, its 1" Rail 80/20 F #1 needs to point right. After that, its 1" Rail 80/20 F #2 should be directed front-top. Also, ensure its 1" Rail 80/20 F #3 faces left. Also, ensure its 1" Rail 80/20 F #4 faces back-bottom
P39 (4" 1" T Slot Diagonal Brace Aluminum 80/20 24" length) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 16's 1" Rail 80/20 F #1. Additionally, attach its 1" Rail 80/20 M #2 facing bottom to part 5's 1" Rail 80/20 F #2, plus its 1" Rail 80/20 F #1 needs to point right. Next, its 1" Rail 80/20 F #2 must be oriented front-top, also its 1" Rail 80/20 F #3 must be oriented left, also its 1" Rail 80/20 F #4 needs to point back-bottom
P46 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented left links with part 19's 1" 80/20 End Hole F #1
P47 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing right to part 19's 1" 80/20 End Hole F #2
Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 24"x 2
End Cap Aluminum 80/20x 2
Angle: front right
P14 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing bottom to part 1's 1" Rail 80/20 F #2, plus attach its 1" Rail 80/20 M #2 facing back to part 17's 1" Rail 80/20 F #1
P15 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing bottom to part 5's 1" Rail 80/20 F #2, then its 1" Rail 80/20 M #2, which is back-facing, should connect to part 16's 1" Rail 80/20 F #1
P16 (4" 1" T Slot Rail Aluminum 80/20 35" length) - its 1" Rail 80/20 F #1, which is front-facing, should connect to part 15's 1" Rail 80/20 M #2. Also, attach its 1" Rail 80/20 F #4 facing right to part 18's 1" Rail 80/20 M #1. Additionally, ensure its 1" 80/20 End Hole F #1 faces top, also its 1" Rail 80/20 F #2 should be directed left, plus its 1" Rail 80/20 F #3 must be oriented back, then its 1" 80/20 End Hole F #2 should be directed bottom
P17 (4" 1" T Slot Rail Aluminum 80/20 35" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 14's 1" Rail 80/20 M #2, and attach its 1" Rail 80/20 F #2 facing left to part 20's 1" Rail 80/20 M #1, and ensure its 1" 80/20 End Hole F #1 faces top, plus ensure its 1" Rail 80/20 F #3 faces back. After that, ensure its 1" Rail 80/20 F #4 faces right, plus its 1" 80/20 End Hole F #2 must be oriented bottom
P18 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 16's 1" Rail 80/20 F #4. Also, connect its 1" Rail 80/20 M #2 oriented top links with part 19's 1" Rail 80/20 F #1
P19 (4" 1" T Slot Rail Aluminum 80/20 30" length) - connect its 1" 80/20 End Hole F #1 oriented right links with part 46's 1" 80/20 End Hole M #1. Also, attach its 1" Rail 80/20 F #1 facing bottom to part 18's 1" Rail 80/20 M #2, and attach its 1" Rail 80/20 F #2 facing front to part 52's 1" Rail 80/20 M #1. Also, its 1" Rail 80/20 F #3, which is top-facing, should connect to part 54's 1" Rail 80/20 M #1. Also, connect its 1" 80/20 End Hole F #2 oriented left links with part 47's 1" 80/20 End Hole M #1. Next, ensure its 1" Rail 80/20 F #4 faces back
P20 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented right links with part 17's 1" Rail 80/20 F #2. Also, attach its 1" Rail 80/20 M #2 facing top to part 19's 1" Rail 80/20 F #1
P38 (4" 1" T Slot Diagonal Brace Aluminum 80/20 24" length) - attach its 1" Rail 80/20 M #1 facing back to part 17's 1" Rail 80/20 F #1, plus its 1" Rail 80/20 M #2, which is bottom-facing, should connect to part 1's 1" Rail 80/20 F #2. Next, its 1" Rail 80/20 F #1 needs to point right. After that, its 1" Rail 80/20 F #2 should be directed front-top. Also, ensure its 1" Rail 80/20 F #3 faces left. Also, ensure its 1" Rail 80/20 F #4 faces back-bottom
P39 (4" 1" T Slot Diagonal Brace Aluminum 80/20 24" length) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 16's 1" Rail 80/20 F #1. Additionally, attach its 1" Rail 80/20 M #2 facing bottom to part 5's 1" Rail 80/20 F #2, plus its 1" Rail 80/20 F #1 needs to point right. Next, its 1" Rail 80/20 F #2 must be oriented front-top, also its 1" Rail 80/20 F #3 must be oriented left, also its 1" Rail 80/20 F #4 needs to point back-bottom
P46 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented left links with part 19's 1" 80/20 End Hole F #1
P47 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing right to part 19's 1" 80/20 End Hole F #2
Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 24"x 2
End Cap Aluminum 80/20x 2
Angle: bottom right
P14 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing bottom to part 1's 1" Rail 80/20 F #2, plus attach its 1" Rail 80/20 M #2 facing back to part 17's 1" Rail 80/20 F #1
P15 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing bottom to part 5's 1" Rail 80/20 F #2, then its 1" Rail 80/20 M #2, which is back-facing, should connect to part 16's 1" Rail 80/20 F #1
P16 (4" 1" T Slot Rail Aluminum 80/20 35" length) - its 1" Rail 80/20 F #1, which is front-facing, should connect to part 15's 1" Rail 80/20 M #2. Also, attach its 1" Rail 80/20 F #4 facing right to part 18's 1" Rail 80/20 M #1. Additionally, ensure its 1" 80/20 End Hole F #1 faces top, also its 1" Rail 80/20 F #2 should be directed left, plus its 1" Rail 80/20 F #3 must be oriented back, then its 1" 80/20 End Hole F #2 should be directed bottom
P17 (4" 1" T Slot Rail Aluminum 80/20 35" length) - connect its 1" Rail 80/20 F #1 oriented front links with part 14's 1" Rail 80/20 M #2, and attach its 1" Rail 80/20 F #2 facing left to part 20's 1" Rail 80/20 M #1, and ensure its 1" 80/20 End Hole F #1 faces top, plus ensure its 1" Rail 80/20 F #3 faces back. After that, ensure its 1" Rail 80/20 F #4 faces right, plus its 1" 80/20 End Hole F #2 must be oriented bottom
P18 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 16's 1" Rail 80/20 F #4. Also, connect its 1" Rail 80/20 M #2 oriented top links with part 19's 1" Rail 80/20 F #1
P19 (4" 1" T Slot Rail Aluminum 80/20 30" length) - connect its 1" 80/20 End Hole F #1 oriented right links with part 46's 1" 80/20 End Hole M #1. Also, attach its 1" Rail 80/20 F #1 facing bottom to part 18's 1" Rail 80/20 M #2, and attach its 1" Rail 80/20 F #2 facing front to part 52's 1" Rail 80/20 M #1. Also, its 1" Rail 80/20 F #3, which is top-facing, should connect to part 54's 1" Rail 80/20 M #1. Also, connect its 1" 80/20 End Hole F #2 oriented left links with part 47's 1" 80/20 End Hole M #1. Next, ensure its 1" Rail 80/20 F #4 faces back
P20 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented right links with part 17's 1" Rail 80/20 F #2. Also, attach its 1" Rail 80/20 M #2 facing top to part 19's 1" Rail 80/20 F #1
P38 (4" 1" T Slot Diagonal Brace Aluminum 80/20 24" length) - attach its 1" Rail 80/20 M #1 facing back to part 17's 1" Rail 80/20 F #1, plus its 1" Rail 80/20 M #2, which is bottom-facing, should connect to part 1's 1" Rail 80/20 F #2. Next, its 1" Rail 80/20 F #1 needs to point right. After that, its 1" Rail 80/20 F #2 should be directed front-top. Also, ensure its 1" Rail 80/20 F #3 faces left. Also, ensure its 1" Rail 80/20 F #4 faces back-bottom
P39 (4" 1" T Slot Diagonal Brace Aluminum 80/20 24" length) - its 1" Rail 80/20 M #1, which is back-facing, should connect to part 16's 1" Rail 80/20 F #1. Additionally, attach its 1" Rail 80/20 M #2 facing bottom to part 5's 1" Rail 80/20 F #2, plus its 1" Rail 80/20 F #1 needs to point right. Next, its 1" Rail 80/20 F #2 must be oriented front-top, also its 1" Rail 80/20 F #3 must be oriented left, also its 1" Rail 80/20 F #4 needs to point back-bottom
P46 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented left links with part 19's 1" 80/20 End Hole F #1
P47 (End Cap Aluminum) - attach its 1" 80/20 End Hole M #1 facing right to part 19's 1" 80/20 End Hole F #2
Angle Joint Aluminum 80/20x 4
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 30"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 24"x 2
End Cap Aluminum 80/20x 2
Attaching: Rear Handle Assembly
Forms the rear structure including the handle supports, the third wheel, and connects the base to the top frame at the rear.
1. Connect P22's right Female Rail #1 to Base Frame's P8 top Female Rail #4 using Angle Joint P21. 2. Connect P22's right Female Rail #1 to Base Frame's P8 top Female Rail #4 using Angle Joint P25. 3. Connect P33's right Female Rail #1 to Base Frame's P8 back Female Rail #3 using Angle Joint P32. 4. Connect P33's left Female Rail #3 to Base Frame's P8 back Female Rail #3 using Angle Joint P34. 5. Connect P22's right Female Rail #1 to Side Frame's P19 bottom Female Rail #1 using Angle Joint P23. 6. Connect P22's left Female Rail #3 to Side Frame's P19 bottom Female Rail #1 using Angle Joint P24. 7. Connect P28's bottom Female Rail #1 to Side Frame's P17 left Female Rail #2 using Angle Joint P31. 8. Connect P29's bottom Female Rail #1 to Side Frame's P16 right Female Rail #4 using Angle Joint P30.
Angle: back left
P21 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 8's 1" Rail 80/20 F #4. Also, its 1" Rail 80/20 M #2, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1
P22 (4" 1" T Slot Rail Aluminum 80/20 35" length) - connect its 1" Rail 80/20 F #1 oriented right links with part 21's 1" Rail 80/20 M #2, then attach its 1" Rail 80/20 F #3 facing left to part 24's 1" Rail 80/20 M #1. Additionally, ensure its 1" 80/20 End Hole F #1 faces top. Additionally, its 1" Rail 80/20 F #2 should be directed front, and ensure its 1" Rail 80/20 F #4 faces back. Also, its 1" 80/20 End Hole F #2 should be directed bottom
P23 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1, also its 1" Rail 80/20 M #2, which is top-facing, should connect to part 19's 1" Rail 80/20 F #1
P24 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 22's 1" Rail 80/20 F #3. Next, connect its 1" Rail 80/20 M #2 oriented top links with part 19's 1" Rail 80/20 F #1
P25 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 22's 1" Rail 80/20 F #3. After that, attach its 1" Rail 80/20 M #2 facing bottom to part 8's 1" Rail 80/20 F #4
P26 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1. Next, its 1" Rail 80/20 M #2, which is top-facing, should connect to part 28's 1" Rail 80/20 F #1
P27 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 22's 1" Rail 80/20 F #3. Additionally, connect its 1" Rail 80/20 M #2 oriented top links with part 29's 1" Rail 80/20 F #1
P28 (4" 1" T Slot Rail Aluminum 80/20 13.5" length) - attach its 1" Rail 80/20 F #1 facing bottom to part 26's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #1 must be oriented right, and its 1" Rail 80/20 F #2 must be oriented front. Also, ensure its 1" Rail 80/20 F #3 faces top, and its 1" Rail 80/20 F #4 should be directed back. After that, its 1" 80/20 End Hole F #2 must be oriented left
P29 (4" 1" T Slot Rail Aluminum 80/20 13.5" length) - connect its 1" Rail 80/20 F #1 oriented bottom links with part 27's 1" Rail 80/20 M #2, and its 1" 80/20 End Hole F #1 should be directed left, plus its 1" Rail 80/20 F #2 should be directed back. Additionally, ensure its 1" Rail 80/20 F #3 faces top. Next, its 1" Rail 80/20 F #4 must be oriented front, and its 1" 80/20 End Hole F #2 needs to point right
P30 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented top links with part 29's 1" Rail 80/20 F #1, and attach its 1" Rail 80/20 M #2 facing left to part 16's 1" Rail 80/20 F #4
P31 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented top links with part 28's 1" Rail 80/20 F #1, plus attach its 1" Rail 80/20 M #2 facing right to part 17's 1" Rail 80/20 F #2
P32 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing front to part 8's 1" Rail 80/20 F #3. Additionally, its 1" Rail 80/20 M #2, which is left-facing, should connect to part 33's 1" Rail 80/20 F #1
P33 (4" 1" T Slot Rail Aluminum 80/20 19" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 51's 1" 80/20 End Hole M #1, then attach its 1" Rail 80/20 F #1 facing right to part 32's 1" Rail 80/20 M #2. After that, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 35's 1" Rail 80/20 M #1. Additionally, its 1" Rail 80/20 F #3, which is left-facing, should connect to part 34's 1" Rail 80/20 M #1, plus its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 56's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #2 should be directed front
P34 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 33's 1" Rail 80/20 F #3. After that, its 1" Rail 80/20 M #2, which is front-facing, should connect to part 8's 1" Rail 80/20 F #3
P35 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 33's 1" Rail 80/20 F #2, then attach its 1" Rail 80/20 M #2 facing back to part 36's 1" Rail 80/20 F #1
P36 (4" 1" T Slot Rail Aluminum 80/20 6.5" length) - connect its 1" 80/20 End Hole F #1 oriented top links with part 50's 1" 80/20 End Hole M #1. After that, attach its 1" Rail 80/20 F #1 facing front to part 35's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #2 must be oriented left. After that, its 1" Rail 80/20 F #3 needs to point back. After that, ensure its 1" Rail 80/20 F #4 faces right, also ensure its 1" 80/20 End Hole F #2 faces bottom
P37 (4" 1" T Slot Diagonal Brace Aluminum 80/20 9" length) - attach its 1" Rail 80/20 M #1 facing back to part 36's 1" Rail 80/20 F #1. Next, attach its 1" Rail 80/20 M #2 facing bottom to part 33's 1" Rail 80/20 F #2, plus its 1" Rail 80/20 F #1 needs to point right. Additionally, its 1" Rail 80/20 F #2 must be oriented front-top. After that, ensure its 1" Rail 80/20 F #3 faces left, then its 1" Rail 80/20 F #4 needs to point back-bottom
P50 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is bottom-facing, should connect to part 36's 1" 80/20 End Hole F #1
P51 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 33's 1" 80/20 End Hole F #1
P56 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 33's 1" Rail 80/20 F #4
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1
Angle: front right
P21 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 8's 1" Rail 80/20 F #4. Also, its 1" Rail 80/20 M #2, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1
P22 (4" 1" T Slot Rail Aluminum 80/20 35" length) - connect its 1" Rail 80/20 F #1 oriented right links with part 21's 1" Rail 80/20 M #2, then attach its 1" Rail 80/20 F #3 facing left to part 24's 1" Rail 80/20 M #1. Additionally, ensure its 1" 80/20 End Hole F #1 faces top. Additionally, its 1" Rail 80/20 F #2 should be directed front, and ensure its 1" Rail 80/20 F #4 faces back. Also, its 1" 80/20 End Hole F #2 should be directed bottom
P23 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1, also its 1" Rail 80/20 M #2, which is top-facing, should connect to part 19's 1" Rail 80/20 F #1
P24 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 22's 1" Rail 80/20 F #3. Next, connect its 1" Rail 80/20 M #2 oriented top links with part 19's 1" Rail 80/20 F #1
P25 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 22's 1" Rail 80/20 F #3. After that, attach its 1" Rail 80/20 M #2 facing bottom to part 8's 1" Rail 80/20 F #4
P26 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1. Next, its 1" Rail 80/20 M #2, which is top-facing, should connect to part 28's 1" Rail 80/20 F #1
P27 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 22's 1" Rail 80/20 F #3. Additionally, connect its 1" Rail 80/20 M #2 oriented top links with part 29's 1" Rail 80/20 F #1
P28 (4" 1" T Slot Rail Aluminum 80/20 13.5" length) - attach its 1" Rail 80/20 F #1 facing bottom to part 26's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #1 must be oriented right, and its 1" Rail 80/20 F #2 must be oriented front. Also, ensure its 1" Rail 80/20 F #3 faces top, and its 1" Rail 80/20 F #4 should be directed back. After that, its 1" 80/20 End Hole F #2 must be oriented left
P29 (4" 1" T Slot Rail Aluminum 80/20 13.5" length) - connect its 1" Rail 80/20 F #1 oriented bottom links with part 27's 1" Rail 80/20 M #2, and its 1" 80/20 End Hole F #1 should be directed left, plus its 1" Rail 80/20 F #2 should be directed back. Additionally, ensure its 1" Rail 80/20 F #3 faces top. Next, its 1" Rail 80/20 F #4 must be oriented front, and its 1" 80/20 End Hole F #2 needs to point right
P30 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented top links with part 29's 1" Rail 80/20 F #1, and attach its 1" Rail 80/20 M #2 facing left to part 16's 1" Rail 80/20 F #4
P31 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented top links with part 28's 1" Rail 80/20 F #1, plus attach its 1" Rail 80/20 M #2 facing right to part 17's 1" Rail 80/20 F #2
P32 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing front to part 8's 1" Rail 80/20 F #3. Additionally, its 1" Rail 80/20 M #2, which is left-facing, should connect to part 33's 1" Rail 80/20 F #1
P33 (4" 1" T Slot Rail Aluminum 80/20 19" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 51's 1" 80/20 End Hole M #1, then attach its 1" Rail 80/20 F #1 facing right to part 32's 1" Rail 80/20 M #2. After that, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 35's 1" Rail 80/20 M #1. Additionally, its 1" Rail 80/20 F #3, which is left-facing, should connect to part 34's 1" Rail 80/20 M #1, plus its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 56's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #2 should be directed front
P34 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 33's 1" Rail 80/20 F #3. After that, its 1" Rail 80/20 M #2, which is front-facing, should connect to part 8's 1" Rail 80/20 F #3
P35 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 33's 1" Rail 80/20 F #2, then attach its 1" Rail 80/20 M #2 facing back to part 36's 1" Rail 80/20 F #1
P36 (4" 1" T Slot Rail Aluminum 80/20 6.5" length) - connect its 1" 80/20 End Hole F #1 oriented top links with part 50's 1" 80/20 End Hole M #1. After that, attach its 1" Rail 80/20 F #1 facing front to part 35's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #2 must be oriented left. After that, its 1" Rail 80/20 F #3 needs to point back. After that, ensure its 1" Rail 80/20 F #4 faces right, also ensure its 1" 80/20 End Hole F #2 faces bottom
P37 (4" 1" T Slot Diagonal Brace Aluminum 80/20 9" length) - attach its 1" Rail 80/20 M #1 facing back to part 36's 1" Rail 80/20 F #1. Next, attach its 1" Rail 80/20 M #2 facing bottom to part 33's 1" Rail 80/20 F #2, plus its 1" Rail 80/20 F #1 needs to point right. Additionally, its 1" Rail 80/20 F #2 must be oriented front-top. After that, ensure its 1" Rail 80/20 F #3 faces left, then its 1" Rail 80/20 F #4 needs to point back-bottom
P50 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is bottom-facing, should connect to part 36's 1" 80/20 End Hole F #1
P51 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 33's 1" 80/20 End Hole F #1
P56 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 33's 1" Rail 80/20 F #4
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1
Angle: bottom right
P21 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 8's 1" Rail 80/20 F #4. Also, its 1" Rail 80/20 M #2, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1
P22 (4" 1" T Slot Rail Aluminum 80/20 35" length) - connect its 1" Rail 80/20 F #1 oriented right links with part 21's 1" Rail 80/20 M #2, then attach its 1" Rail 80/20 F #3 facing left to part 24's 1" Rail 80/20 M #1. Additionally, ensure its 1" 80/20 End Hole F #1 faces top. Additionally, its 1" Rail 80/20 F #2 should be directed front, and ensure its 1" Rail 80/20 F #4 faces back. Also, its 1" 80/20 End Hole F #2 should be directed bottom
P23 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1, also its 1" Rail 80/20 M #2, which is top-facing, should connect to part 19's 1" Rail 80/20 F #1
P24 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 22's 1" Rail 80/20 F #3. Next, connect its 1" Rail 80/20 M #2 oriented top links with part 19's 1" Rail 80/20 F #1
P25 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing right to part 22's 1" Rail 80/20 F #3. After that, attach its 1" Rail 80/20 M #2 facing bottom to part 8's 1" Rail 80/20 F #4
P26 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is left-facing, should connect to part 22's 1" Rail 80/20 F #1. Next, its 1" Rail 80/20 M #2, which is top-facing, should connect to part 28's 1" Rail 80/20 F #1
P27 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 22's 1" Rail 80/20 F #3. Additionally, connect its 1" Rail 80/20 M #2 oriented top links with part 29's 1" Rail 80/20 F #1
P28 (4" 1" T Slot Rail Aluminum 80/20 13.5" length) - attach its 1" Rail 80/20 F #1 facing bottom to part 26's 1" Rail 80/20 M #2, also its 1" 80/20 End Hole F #1 must be oriented right, and its 1" Rail 80/20 F #2 must be oriented front. Also, ensure its 1" Rail 80/20 F #3 faces top, and its 1" Rail 80/20 F #4 should be directed back. After that, its 1" 80/20 End Hole F #2 must be oriented left
P29 (4" 1" T Slot Rail Aluminum 80/20 13.5" length) - connect its 1" Rail 80/20 F #1 oriented bottom links with part 27's 1" Rail 80/20 M #2, and its 1" 80/20 End Hole F #1 should be directed left, plus its 1" Rail 80/20 F #2 should be directed back. Additionally, ensure its 1" Rail 80/20 F #3 faces top. Next, its 1" Rail 80/20 F #4 must be oriented front, and its 1" 80/20 End Hole F #2 needs to point right
P30 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented top links with part 29's 1" Rail 80/20 F #1, and attach its 1" Rail 80/20 M #2 facing left to part 16's 1" Rail 80/20 F #4
P31 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented top links with part 28's 1" Rail 80/20 F #1, plus attach its 1" Rail 80/20 M #2 facing right to part 17's 1" Rail 80/20 F #2
P32 (Angle Joint Aluminum) - attach its 1" Rail 80/20 M #1 facing front to part 8's 1" Rail 80/20 F #3. Additionally, its 1" Rail 80/20 M #2, which is left-facing, should connect to part 33's 1" Rail 80/20 F #1
P33 (4" 1" T Slot Rail Aluminum 80/20 19" length) - its 1" 80/20 End Hole F #1, which is back-facing, should connect to part 51's 1" 80/20 End Hole M #1, then attach its 1" Rail 80/20 F #1 facing right to part 32's 1" Rail 80/20 M #2. After that, its 1" Rail 80/20 F #2, which is top-facing, should connect to part 35's 1" Rail 80/20 M #1. Additionally, its 1" Rail 80/20 F #3, which is left-facing, should connect to part 34's 1" Rail 80/20 M #1, plus its 1" Rail 80/20 F #4, which is bottom-facing, should connect to part 56's 1" Rail 80/20 M #1. Additionally, its 1" 80/20 End Hole F #2 should be directed front
P34 (Angle Joint Aluminum) - its 1" Rail 80/20 M #1, which is right-facing, should connect to part 33's 1" Rail 80/20 F #3. After that, its 1" Rail 80/20 M #2, which is front-facing, should connect to part 8's 1" Rail 80/20 F #3
P35 (Angle Joint Aluminum) - connect its 1" Rail 80/20 M #1 oriented bottom links with part 33's 1" Rail 80/20 F #2, then attach its 1" Rail 80/20 M #2 facing back to part 36's 1" Rail 80/20 F #1
P36 (4" 1" T Slot Rail Aluminum 80/20 6.5" length) - connect its 1" 80/20 End Hole F #1 oriented top links with part 50's 1" 80/20 End Hole M #1. After that, attach its 1" Rail 80/20 F #1 facing front to part 35's 1" Rail 80/20 M #2. Next, its 1" Rail 80/20 F #2 must be oriented left. After that, its 1" Rail 80/20 F #3 needs to point back. After that, ensure its 1" Rail 80/20 F #4 faces right, also ensure its 1" 80/20 End Hole F #2 faces bottom
P37 (4" 1" T Slot Diagonal Brace Aluminum 80/20 9" length) - attach its 1" Rail 80/20 M #1 facing back to part 36's 1" Rail 80/20 F #1. Next, attach its 1" Rail 80/20 M #2 facing bottom to part 33's 1" Rail 80/20 F #2, plus its 1" Rail 80/20 F #1 needs to point right. Additionally, its 1" Rail 80/20 F #2 must be oriented front-top. After that, ensure its 1" Rail 80/20 F #3 faces left, then its 1" Rail 80/20 F #4 needs to point back-bottom
P50 (End Cap Aluminum) - its 1" 80/20 End Hole M #1, which is bottom-facing, should connect to part 36's 1" 80/20 End Hole F #1
P51 (End Cap Aluminum) - connect its 1" 80/20 End Hole M #1 oriented front links with part 33's 1" 80/20 End Hole F #1
P56 (2" Wheel 80/20) - attach its 1" Rail 80/20 M #1 facing top to part 33's 1" Rail 80/20 F #4
Angle Joint Aluminum 80/20x 11
80/20 1" T Slot Rail Aluminum 80/20 x 35"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 13.5"x 2
80/20 1" T Slot Rail Aluminum 80/20 x 19"x 1
80/20 1" T Slot Rail Aluminum 80/20 x 6.5"x 1
80/20 1" T Slot Diagonal Brace Aluminum 80/20 x 9"x 1
End Cap Aluminum 80/20x 2
2" Wheel 80/20x 1
Attaching: Top Accessories
Attaching handles and bin holders to the top frame.
This is the final assembly step, attaching accessories to the Top Cross Rail (P19) of the assembled frame (Groups 1, 2, 3).